2006 Toyota Prius Hybrid Battery Replacement / Prius Hybrid Battery Pack Long Life

Hyno Energy. Long Life Circle HEV Battery Replacement For Toyota Prius 2nd Gen. (2004-209). 6500mAh 201.6V

In 2010, the Prius went through a complete redesign, and performance was the focus this time. It was outfitted with a new engine, improved steering, improved handling, better fuel efficiency, better drivetrain, and even a new platform. This is the Third Generation of the Prius and according to Toyota’s comments at the time, 90 percent of the hybrid system was new for this 2010 model. The engine was enlarged to 1.8 liters, has VVT and 98 horsepower compared to the 76 horsepower 1.5-liter engine. Combined output is up 24 horsepower to 134. RPMs are held much lower over the operating range with a significant reduction in noise vibration harshness (NVH). To reduce parasitic load on the engine, the drive belts are gone, and all accessories are now electric. Battery output was upped from 25 kilowatts to 27 kilowatts without changing the (NiMH) batteries. The increased power output comes from a redesign of the battery packaging, which saves weight and improves cooling performance.

Use Cautions of battery pack

1. Ensure the normal operation of car management system during the use process, and forbid over- charge and over-discharge to battery.
2. As storage battery is charged by gasoline engine, so external power supply charge is not needed. However, if the vehicle parks for a long time, the electricity of high power storage battery will run out. Therefore, be sure to drive the car for at least 30minutes or 16Km every several months.
3. If there is leaked liquid, don’t touch the spilled liquid, because this may be the alkaline electrolyte that hybrid battery leaks. If skin and eyes contact to this liquid, please flush with plenty of water at once, or if possible, wash with boric acid solution and see the doctor at once.

Technical Specification

Cautions of Battery Pack Transportation and Storage

1. Avoid violent vibration and external force impact, don’t cast, roll, invert, extrude, and stack too high during handling and transportation of battery pack.
2. Protect the battery pack from rain during the transportation, and the ambient temperature is not over 55℃.
3. Store the battery pack in a cool and dry place and the temperature range is 5-25℃ when you are not using it.

Maintenance regulations (Maintain the whole battery pack, and cool with a fan during the charge and discharge process)

The SOC of our battery pack is 60%~80% when leaving the factory, in long-term storage, battery should be stored in a charged state (usually the SOC is 80%). Have a charge and discharge maintenance to battery pack when the storage time is over 6 months or battery module’s voltage is 15V,to prevent the battery performance’s decline caused by the self-discharge. The maintenance regulations are as follows:

1. Discharge: 2A discharge to 204V (that is to say: single cell 1.0V)
2. Interval: 30 minutes
3. Charge: 1.3A charge for 5 hours (voltage ≥ 306V, -ΔV ≥ 0.2V and temperature ≥50℃)
4. Interval: 1hours
5. Discharge: 2A discharge to 204V (that is to say: single cell 1.0V)
6. Interval: 30 minutes
7. Charge: 2A charge for 2.4 hours

Installation Cautions of battery pack

Notes: Installing this product should only be attempted by a qualified technician, the voltage of the battery pack is very high, which has the shock hazards, so when installing the battery pack, you should wear insulating gloves and use insulated handle tools.

1. Please operate according to assembly manual during the installation of Prius battery pack.
2. Do not mix our battery modules with those of other manufacturers, or new battery modules in use with semi-used battery modules, and don’t mix battery modules within a battery pack with those in other battery pack.
3. Don’t twist and bend battery modules and accessories when assembling battery pack.
4. Don’t connect the anode and cathode of battery module in reverse when assembling battery pack, to prevent short circuits.
5. Fasten bolts and nuts with appropriate torque, avoid loose connection or damaging other accessories with too big torque.